Orange Concentrate

Product Technical Information

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  Product Summary
  
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Product Description

What Is Orange Juice Concentrate

Squeezing the liquid from fresh oranges and then eliminating a significant percentage of the water, generally by boiling it, results in Orange Juice Concentrate. After that, the juice is pasteurized to keep it fresh for long durations. Sugar, water, and nectars are all possible ingredients in concentrated orange juice.

Our orange juice concentrate as an Iranian leading manufacturer and supplier has the same powerful, sweet orange taste making it a weak alternative for real orange juice. Still, it also makes it a terrific additive to sauces, glazes, marinades, and even beverages. Orange juice concentrate appears in your foods often.

Difference Between Orange Juice and Concentrate

Manufacturers produce juice from concentrate using real fruit juice. The processing method creates the main difference – workers first extract the juice from whole oranges, then remove excess water, and finally dehydrate the liquid into a powder form. Consumers know this final product as concentrated juice. Evaporation has a commercial advantage since it ends up making actual fruit juice less voluminous and thus less expensive to ship. The weight of water is greater than that of dry powder, keep that in mind, and you will get the point about its reasonable transportation price.

At the packaging facility, workers re-liquefy the powder by mixing it with water using pumps. This step involves adding a few additives and food colors to make the juice more appealing and storable while improving it visually. Additionally, some producers supplement their products with nutrient content, like vitamins, during the packing process. As a result, theoretically, it is indeed 100% juice but concentrated. In contrast, natural orange juice goes directly into the bottle right after workers extract it from oranges. There is no process to take place.

Orange Juice Concentrate Benefits

Orange, pineapple, and apple juices—especially concentrates—are becoming increasingly prevalent. In fact, orange juice alone accounts for nearly 41% of the global fruit juice industry.

Concentrates are particularly enticing, primarily due to their low cost and ease of storage. Moreover, they may offer several health advantages as well.

Orange Juice Concentrate Production Process

Royal Food produces orange juice concentrate by removing most of the water from fresh orange juice, creating a concentrated form. This process allows for easier storage, transport, and longer shelf life, while retaining the essential flavors and nutrients of the juice. Here’s an in-depth look at orange juice concentrate:

Production Process:

1. Harvesting: Our workers pick oranges at peak ripeness to guarantee the best flavor and nutrition.
2. Juicing: Automatic machines wash, peel, and juice the oranges.
3. Filtration: The system filters out pulp, seeds, and impurities.
4. Concentration: The juice is heated under vacuum conditions to evaporate the water content, concentrating the flavors, sugars, and nutrients.
5. Freezing: The concentrate is rapidly frozen to preserve its qualities.
6. Packaging: The frozen concentrate is packaged in containers suitable for storage and distribution.

A Rich Source of Nutrients

Ideally, fruit and vegetable juice concentrates are best when made entirely from organic produce, without added dextrose, salt, or sugar.

For instance, a 4-ounce (120-ml) serving of orange juice concentrate provides a remarkable 280% of the Recommended Daily Intake (Daily Value or DV) of vitamin C. This vitamin is vital for the healing process and immune system.

Nutritional Benefits:

• Vitamins: Rich in vitamin C, providing a significant portion of the daily recommended intake.
• Minerals: Contains potassium, magnesium, and calcium.
• Antioxidants: High in antioxidants like flavonoids and carotenoids, which help protect cells from oxidative damage.
• Fiber: Some products may retain dietary fiber, beneficial for digestive health.

Plant Compounds in Packs

Juice concentrate contains beneficial plant chemicals like carotenoids, anthocyanins, and flavonoids. Research shows these compounds provide numerous health benefits, including improved heart function and reduced inflammation.

Orange juice’s flavonoids might aid in the struggle against obesity-related systemic inflammation. Obese individuals who consumed orange juice after eating for at least seven days had lower inflammatory indicators.

According to another research, supplementation with a combined fruit and vegetable juice concentrate for eight weeks lowered irritation and LDL (bad) cholesterol while enhancing muscular strength in 56 obese people.

Orange Juice Concentrate Usage

You can use refrigerated orange juice concentrate to sweeten and flavor various dishes. Simply add a small amount to salad dressings, pie crusts (especially apple pie), chicken or pork fillings, cake batter, cookie dough, and other recipes. It doesn’t take much, and it won’t weaken formulations, unlike normal orange juice.

• Beverages: The product serves two primary functions; water-reconstituted orange juice preparation, and flavor enhancement in beverage formulations including smoothies and cocktails.
• Culinary: Adds a burst of orange flavor to sauces, dressings, marinades, and desserts.
• Baking: Enhances the taste and moisture in cakes, muffins, and pastries.
• Frozen Treats: Used to create orange-flavored ice creams, sorbets, and popsicles.
• Jams and Jellies: Ideal for making orange marmalade and other preserves.

Iran Orange Juice Concentrate

Iran is a global leader in the production of juice concentrates. This growth is largely attributable to technological advancements as well as the country’s vast economic potential. Meanwhile, natural orange juice follows a simpler process – it goes directly into bottles immediately after extraction from fresh oranges. Thanks to their adoption of industry-leading methods and cutting-edge technology, Iranian manufacturers have emerged as global leaders, ultimately establishing Iran as a top exporter of juice concentrates.”

Orange Juice Concentrate Packages

The Tetra Pack container holds the largest share of the global market. Recent years have seen an increase in the use of Tetra Pack containers with a variety of shapes for packaging and delivering fruit juices. A major advantage of this type of packaging is that it can take on any shape a manufacturer desires. Ou production line does not need hot juice for bottle filling or heat-resistant packaging. This process maintains the nutritional value and extends the shelf life of fruit juices.

FAQ

Questions about Orange Concentrate

What is the HS code for orange juice concentrate?

The Harmonized System (HS) code for orange juice concentrate is 200911. This specific classification applies to concentrated orange juice that is not frozen, suitable for international trade documentation and customs clearance.

What is orange juice concentrate?

Orange juice concentrate is a 100% natural product made by removing water from freshly squeezed orange juice through gentle evaporation. This process preserves the natural flavor, vibrant color, and nutritional value of fresh oranges, including vitamin C, potassium, and antioxidants. The resulting product is approximately 6-7 times more concentrated than original juice, with no additives, preservatives, or added sugars.

How is Orange Juice Concentrate produced?

Our production process ensures maximum quality preservation:

1. Sorting & Washing: Only ripe, undamaged oranges are selected and thoroughly washed
2. Juice Extraction: Oranges are squeezed using hygienic extractors
3. Pulp Removal: Juice passes through fine filters (0.5mm) for clarity
4. Evaporation: Water is removed via low-temperature vacuum evaporation (≤65°C)
5. Pasteurization: Brief heat treatment (95°C for 30 sec) ensures safety
6. Aseptic Packaging: Sterile filling into 245kg drums under nitrogen blanket

How is the quality of your aseptic orange juice concentrate?

Our concentrate meets premium standards:

• Natural Brix: 65-68° (from fruit sugars only)
• Acidity: 1.0-1.8% as citric acid (perfect balance)
• Color: Vibrant orange (measured at 8-10 on USDA scale)
• Microbiological Safety: Exceeds EU standards
• Consistency: Batch-to-uniformity guaranteed

How do you guarantee the quality?

Our quality assurance includes:

1. Raw Material Control: Daily sugar/acid tests on incoming fruit
2. Process Monitoring: Automated Brix/pH sensors every 15 minutes
3. Certifications: IFS Food v7 (98% score), ISO 22000, HACCP
4. Third-Party Verification: Monthly SGS tests for:
   • Pesticides (≤0.01ppm)
   • Heavy metals (Pb≤0.05ppm, Cd≤0.02ppm)
   • Mycotoxins (undetectable)

Is your concentrate free from toxin residues?

Yes. Our most recent SGS report (July 2024) confirms:

• 0 detected pesticides from 426 screened compounds
• Heavy metals below 1% of EU limits
• Patulin <5ppb (vs. 50ppb EU limit for juice)

Does the concentrate contain added sugar?

Absolutely not. The natural sweetness (65-68° Brix) comes entirely from the oranges’ own sugars (sucrose, glucose, fructose). We never add any sweeteners, syrups, or flavor enhancers.

Who can use orange juice concentrate?

Suitable for:

• Infants (6+ months): Pediatrician-approved dilution
• Pregnant Women: Rich in folate (30mg/100g)
• Athletes: Natural electrolytes (K+ 1800mg/L)
• Food Manufacturers: From beverages to bakery
• Healthcare: Vitamin C supplementation

What is the shelf life and storage method?

• Unopened Drums: 24 months at ≤25°C (cool, dry warehouse)
• After Opening:
  • Refrigerated (4°C): 7 days maximum
  • Frozen (-18°C): 12 months (recommended for partial uses)

What are the main applications?

• Beverages: NFC juices, smoothies, vitamin waters
• Dairy: Yogurt flavoring, ice cream bases
• Bakery: Glazes, fillings, marmalades
• Health Products: Vitamin supplements, electrolyte drinks
• Industrial Uses: Natural flavor extracts

What is the packaging specification?

• Primary Package: 3-layer aseptic bag (PET/Al/PE)
• Secondary Package: Open-head steel drum (UN-certified)
• Dimensions: 580mm diameter × 890mm height
• Palletization: 4 drums/pallet (980kg total)

What is the exact net weight per drum?

Each drum contains precisely 245kg ±0.5% of orange juice concentrate at 65°Brix (20°C).

How many drums fit in a 20ft container?

• 80 drums per 20ft container
• Total payload: 19,600kg (19.6 metric tons)
• Optimal loading: 20 pallets (4 drums/pallet)

What about 40ft container capacity?

• 108 drums per 40ft container
• Total payload: 26,460kg (26.46 metric tons)
• Stacking: 2-high with airbags for stability

What is your annual production capacity?

Our facility can produce 35,000 metric tons annually, with the ability to scale up to 50,000 MT with 30 days’ notice.

Is there a minimum order quantity?

No MOQ for:

• Container loads: 80/108 drums
• LTL shipments: As low as 1 drum (245kg)
• Sample orders: 5kg available

When is peak production season?

December to March when Iranian Valencia oranges reach optimal.

What certifications do you hold

We hold: IFS, ISO 22000, Halal, and Kosher certificates.